AISI 4340intsimbiyikhabhoni ephakathi, intsimbi ephantsi yealloy eyaziwa ngokuba nokuqina kunye nokomelela kumacandelo amakhulu. I-AISI 4340 ikwalolunye uhlobo lwe-nickel chromium molybdenum steels. Intsimbi ye-4340 ye-alloy inikezelwa ngokubanzi kwaye igxininiswe kuluhlu lwe-tensile ye-930 - 1080 Mpa. Iintsimbi ezingama-4340 ezenziwe zaqina ngaphambili kwaye zinobushushu obungaphezulu bunokuqiniswa ngakumbi ngamadangatye okanye ukwenziwa lukhuni kwe-induction kunye ne-nitriding. Intsimbi ye-4340 inomothuko olungileyo kunye nokuxhathisa impembelelo kunye nokunxiba kunye nokuxhathisa kwe-abrasion kwimeko yokuqina. Iipropati ze-AISI 4340 zetsimbi zinika i-ductility efanelekileyo kwimeko ye-annealed, evumela ukuba igobe okanye yenziwe. I-Fusion kunye ne-resistance welding nayo inokwenzeka ngentsimbi yethu ye-4340 ye-alloy. Izinto ze-ASTM 4340 zihlala zisetyenziswa apho ezinye iintsimbi zealloyi zingenako ukuqina ukunika amandla afunekayo. Kwiindawo ezigxininiswe kakhulu lukhetho oluhle kakhulu. I-AISI 4340 intsimbi ye-alloy inako ukwenziwa ngoomatshini ngazo zonke iindlela zesintu.
Ngenxa yokufumaneka kwe-ASTM 4340 ye-steel ye-grade isoloko ifakwe kwi-European based standard standards 817M40/EN24 kunye ne-1.6511 //36CrNiMo4 okanye i-Japan based SNCM439 steel. Unayo idatha ecacileyo ye-4340 yentsimbi engezantsi.
1. AISI Alloy 4340 Steel Supply Range
4340 Steel Round Bar: ububanzi 8mm – 3000mm (*I-Dia30-240mm kwisitokhwe esikwimeko edibeneyo, ukuthunyelwa kwangoko)
4340 ipleyiti yentsimbi: ubukhulu 10mm – 1500mm x ububanzi 200mm – 3000mm
4340 Steel Grade Square: 20mm - 500mm
Umphezulu Gqiba: Mnyama, rough Machined, Turned okanye ngokweemfuno ezinikiweyo.
2. I-AISI 4340 Ukucaciswa kweNsimbi kunye neMigangatho efanelekileyo
Ilizwe | i-USA | eBritani | eBritani | Japhan |
Umgangatho | I-ASTM A29 | EN 10250 | BS 970 | I-JIS G4103 |
Amabanga | 4340 | 36CrNiMo4/ 1.6511 |
EN24/817M40 | I-SNCM 439/SNCM8 |
3. I-ASTM ye-4340 yentsimbi kunye ne-Equilvalents Ukuqulunqwa kweekhemikhali
Umgangatho | IBanga | C | Mnu | P | S | Si | Ni | Cr | Mo |
I-ASTM A29 | 4340 | 0.38-0.43 | 0.60-0.80 | 0.035 | 0.040 | 0.15-0.35 | 1.65-2.00 | 0.70-0.90 | 0.20-0.30 |
EN 10250 | 36CrNiMo4/ 1.6511 |
0.32-0.40 | 0.50-0.80 | 0.035 | 0.035 | ≦0.40 | 0.90-1.20 | 0.90-1.2 | 0.15-0.30 |
BS 970 | EN24/817M40 | 0.36-0.44 | 0.45-0.70 | 0.035 | 0.040 | 0.1-0.40 | 1.3-1.7 | 1.00-1.40 | 0.20-0.35 |
I-JIS G4103 | I-SNCM 439/SNCM8 | 0.36-0.43 | 0.60-0.90 | 0.030 | 0.030 | 0.15-0.35 | 1.60-2.00 | 0.60-1.00 | 0.15-0.30 |
4. AISI Alloy 4340 Steel Mechanical Properties
IiPropati zoomatshini
(Imeko yoNyango loBubushushu) |
Imeko | Icandelo elilawulayo mm |
I-Tensile Amandla e-MPa | Unikeze Amandla MPa |
Elong. % |
Izod Impact J |
Brinell Ukuqina |
T | 250 | 850-1000 | 635 | 13 | 40 | 248-302 | |
T | 150 | 850-1000 | 665 | 13 | 54 | 248-302 | |
U | 100 | 930-1080 | 740 | 12 | 47 | 269-331 | |
V | 63 | 1000-1150 | 835 | 12 | 47 | 293-352 | |
W | 30 | 1080-1230 | 925 | 11 | 41 | 311-375 | |
X | 30 | 1150-1300 | 1005 | 10 | 34 | 341-401 | |
Y | 30 | 1230-1380 | 1080 | 10 | 24 | 363-429 | |
Z | 30 | 1555- | 1125 | 5 | 10 | 444- |
Iipropati zoThermal
Iipropati | Metric | Impiriyali |
Ukwandiswa kwe-Thermal co-efficient (20°C/68°F, i-oyile yomzekelo yenziwe yaqina, 600°C (1110°F) umsindo | 12.3 µm/m°C | 6.83 µin/in°F |
I-Thermal conductivity (intsimbi eqhelekileyo) | 44.5 W/mK | 309 BTU kwi/hr.ft².°F |
5. Ukwenziwa kwe-4340 Alloy Steel
Ukushisa intsimbi ye-4340 kuqala, ukushisa ukuya kwi-1150 ° C - 1200 ° C ubuninzi bokubumba, ubambe kuze kube yilapho izinga lokushisa lifanayo kulo lonke icandelo.
Musa ukuphosa ngaphantsi kwe-850 °C. I-4340 ineempawu ezintle zokubumba kodwa kufuneka kuthathelwe ingqalelo xa ipholisa njengoko intsimbi ibonisa ukuchaphazeleka ekuqhekekeni. Emva kokusebenza komyinge, umsebenzi kufuneka upholiswe kancinane kangangoko. Kwaye ukupholisa kwisanti okanye kwi-lime eyomileyo kuyacetyiswa njl.
6. I-AISI 4340 yoNyango lweBanga lobushushu leNsimbi
Ukunciphisa uxinzelelo lwentsimbi esele luqinisiwe luphunyezwa ngokufudumeza intsimbi 4340 ukuya phakathi kwama-500 ukuya kuma-550°C. Fudumeza ukuya kuma-600 °C ukuya kuma-650 °C, ubambe de iqondo lobushushu lifane kulo lonke icandelo, cwina iyure e-1 kwindawo ye-25 mm, kwaye uphole emoyeni opholileyo.
I-anneal epheleleyo inokwenziwa kwi-844 ° C (1550 F) ilandelwa kukupholisa okulawulwayo (kwiziko) ngesantya esingekho ngokukhawuleza kune-10 ° C (50 F) ngeyure ukuhla ukuya kuma-315 ° C (600 F). Ukusuka kuma-315°C 600 F kusenokubakho umoya opholileyo.
I-AISI 4340 intsimbi ye-alloy kufuneka ibe kwindawo yokushisa ephathwayo okanye iqheleke kwaye iphathwe ngubushushu ngaphambi kokufudumala. Ubushushu bobushushu buxhomekeke kwinqanaba lamandla elifunekayo. Kumanqanaba amandla kwi-260 - 280 ksi uluhlu lomsindo kwi-232 ° C (450 F). Ukomelela kwi-125 - 200 ksi uluhlu lomsindo kwi-510 ° C (950 F). Kwaye musa ukucaphuka i-4340 steels ukuba i-220 - 260 ksi amandla oluhlu njengoko ukuvutha kungabangela ukuthotywa kwempembelelo yokuchasana kweli nqanaba lamandla.
Ukufudumeza kufuneka kuphetshwe ukuba kunokwenzeka phakathi koluhlu lwama-250 °C ukuya kuma-450 °C ngenxa yobunzima bomsindo.
Njengoko kukhankanyiwe ngasentla, imivalo yentsimbi ye-4340 eqinisiweyo ngaphambili kunye ne-4340 inokuthi iphinde iqiniswe ngakumbi ngedangatye okanye iindlela zokuqinisa i-induction ezikhokelela kwimeko yobunzima obungaphezu kwe-Rc 50. AISI 4340 iinxalenye zentsimbi kufuneka zitshiswe ngokukhawuleza kangangoko kunokwenzeka iqondo lobushushu be-austenitic (830 °C – 860 °C) kunye nobunzulu obufunekayo obulandelwa yi-oyile ekhawulezileyo okanye ukucinywa kwamanzi, ngokuxhomekeke kubulukhuni obufunekayo, ubungakanani besixhobo sokusebenza/ukumila kunye namalungiselelo okucima.
Ukulandela ukucima ukufudumala kwesandla, ukufudumeza kwi-150 ° C - 200 ° C kuya kunciphisa uxinzelelo kwimeko enempembelelo encinci kubulukhuni bayo.
Zonke izinto zomphezulu owenziwe nge-de-carburised kufuneka ziqale zisuswe ukuqinisekisa iziphumo ezingcono.
Intsimbi ye-4340 eqiniweyo kunye ne-4340 i-alloy inokuthi ifakwe i-nitrided, inika ubunzima bomhlaba ukuya kuthi ga kwi-Rc 60. Ukushisa ukuya kwi-500 ° C - 530 ° C kwaye ubambe ixesha elaneleyo (ukusuka kwi-10 ukuya kwii-60 iiyure) ukuphuhlisa ubunzulu becala. I-Nitriding kufuneka ilandelwe kukupholisa okucothayo (akukho kucinywa) ukunciphisa ingxaki yokugqwetheka. Iimathiriyeli ze-nitrided grade 4340 ke ngoko zinokutshintshwa zibe kufutshane nobukhulu bokugqibela, kushiyeke isibonelelo esincinci sokusila kuphela. Amandla okuqina ombindi wesixhobo sentsimbi angama-4340 akasoloko echaphazeleka kuba ubushushu be-nitriding bungaphantsi kobushushu obusetyenzisiweyo.
Ubulukhuni bomphezulu obufikelelwa ngama-600 ukuya kuma-650HV.
7. Ubuchule
Ukumachina kwenziwa ngcono ngentsimbi ye-alloy 4340 kwindawo efakwe i-annealed or normalized and tempered condition. Iyakwazi ukucwangciswa ngokulula kuzo zonke iindlela eziqhelekileyo ezifana nokubona, ukujika, ukubhola njl njl. Nangona kunjalo kwiimeko zamandla aphezulu e-200 ksi okanye ngaphezulu ukucwangciswa kwe-machinability kuphela ukusuka kwi-25% ukuya kwi-10% ye-alloy kwi-anneal condition.
8. Ukuwelda
I-Welding yensimbi ye-4340 kwimeko enzima kunye neyomsindo (njengoko inikezelwa ngokuqhelekileyo), ayikhuthazwa kwaye kufuneka igwenywe ukuba kunokwenzeka, ngenxa yengozi yokucima ukucima, njengoko iimpawu zomatshini ziya kutshintshwa ngaphakathi kwendawo echaphazelekayo yokushisa kwe-weld.
Ukuba i-welding kufuneka yenziwe, shushubeza ukuya kuma-200 ukuya kuma-300°C kwaye uyigcine le nto ngelixa udibanisa. Ngokukhawuleza emva koxinzelelo lwe-welding khulula kwi-550 ukuya kwi-650 ° C, ngaphambi kokuqina kunye nokuvutha.
Ukuba ukuwelda kwimeko yokuqina kunye nobushushu kuyimfuneko ngokwenene, ngoko ke umsebenzi, ngoko nangoko ekupholiseni ukufudumala isandla, kufuneka ukuba uxinzelelo luthotywe nge-15 °C ngaphantsi kobushushu bokuqala.
9. Ukusetyenziswa kwe-4340 Steel
I-AISI 4340 yensimbi isetyenziswe kumacandelo amaninzi amashishini kwizicelo ezifuna i-tensile ephezulu / isivuno samandla ngaphezu kwe-4140 yensimbi inokubonelela.
Ezinye izicelo eziqhelekileyo ezifana nezi:
I-Gnee Steel ngomnye wababoneleli abaphambili be-AISI 4340 yentsimbi kwisicelo sakho esahlukileyo njengoko kungasentla. Kwaye sinikezela ngentsimbi ye-4140, iintsimbi ezingama-4130 ngokunjalo. Qhagamshelana nam kwaye undazise izicelo zakho nangaliphi na ixesha.